Grilled sausage in a bun loaded with toppings
    3 min read Planning Guide

    How to Grill Sausages Without Burning or Splitting

    Short answer

    Cook fresh sausages on the cool side of a two-zone grill (160–175°C / 325–350°F) for 15–20 minutes, then brown them over direct heat for 2–3 minutes. They're done at 71°C / 160°F (74°C / 165°F for chicken sausages).

    Quick guide

    Grilled sausages

    38 min Easy 1–2 per person
    Sausage type
    Done at71°C / 160°F

    You need

    • 1–2 sausages per person
    • Buns
    • Mustard, onions or sauerkraut
    1. Don't prick them

      Take them out of the fridge 15 min ahead. Leave the skins whole so the juices stay in.

    2. Set up two zones

      One side hot, the other around 160–175°C / 320–345°F.

    3. Cook gently

      On the cool side, lid closed, turning a few times, 15–20 min.

    4. Brown them

      Move over direct heat for 2–3 min, turning, for colour and snap. Done at 71°C / 160°F.

    5. Rest

      Rest 2 minutes, then into buns.

    Chicken or turkey sausages need 74°C / 165°F.

    Most grilled sausages end up burnt outside and raw inside because they go straight over high heat. Cook them gently first, then give them colour at the end.

    Two Zones, Two Jobs

    The cool side cooks the inside through without bursting the skin. The hot side adds colour and snap in a couple of minutes at the end. Done the other way round, you get burnt skins and raw middles.

    Leave the Skins Alone

    Pricking sausages lets the fat and juices run out and causes flare-ups. Gentle heat stops them splitting on its own.

    Want to skip the guesswork?

    Fresh vs Pre-Cooked

    Fresh sausages (bratwurst, Italian, Toulouse) are raw and must reach a safe internal temperature. Pre-cooked sausages and hot dogs just need heating through until steaming hot.

    Plan Your Sausages

    Answer a few quick questions and get a full step-by-step plan.

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    Frequently Asked Questions

    How long do sausages take on the BBQ?

    Fresh sausages take about 15–20 minutes on the cool side plus 2–3 minutes over direct heat. Pre-cooked sausages need 6–8 minutes over medium heat.

    What temperature are sausages done?

    Pork and beef sausages at 71°C (160°F); chicken and turkey sausages at 74°C (165°F).

    Should you boil bratwurst before grilling?

    You don't need to. Cooking them gently on the cool side of the grill does the same job and keeps the flavour in the sausage.

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